I. DESCRIPTION OF THE ACTIVE PHARMACEUTICAL INGREDIENT
A description of the Active Pharmaceutical Ingredient would include International trade name,
Chemical name, CAS number, Empirical formula, molecular weight, structural
formula, physical form, etc.
II. MANUFACTURE OF THE ACTIVE PHARMACEUTICAL INGREDIENT
There are two principal reasons for providing a detailed presentation of
the synthetic pathway and/or manufacturing process. First, a particular
synthetic pathway will typically be uniquely associated with a set of
impurities (actual and potential), and also a specific solid-state form. The
impurities may have significant clinical or toxicological effects. When a
change is made or proposed in a synthetic process, a different ratio or even
different set of impurities may arise, and the control testing may need
modification. Second, knowledge of the synthetic pathway provides additional
evidence to support the proposed chemical structure.
1. List of Starting Materials, Reagents, Auxiliary Materials, Solvents
and
Intermediates
(a) Starting Material
(b) Reagents and Auxiliary Material
(c) Solvents
(d) Intermediates
2. Synthesis
Provide complete information on the synthesis, from starting material(s) to
the bulk drug substance. The description should contain a diagrammatic flow
chart of the whole synthesis and a written statement for each step of the
synthesis.
(a) Flow Chart
(b) Description of the Synthesis
i. Step 1:
ii. Step 2:
(c) Impurity Profile
(i) Known Impurities
(ii) Potential Impurities
(d) Purification of the Active Pharmaceutical Ingredient
The description of the purification of the crude drug substance and its
isolation from the final reaction step mixture should be given in detail and
include:
- Yield ranges of crude
- Crude purity tests
- Description of isolation and purification
- Alternative purification procedures
- Yield range of the purified product
- Evidence of purity
This testing and information may be necessary only on initial production
batches, once the purification process has been verified or validated.
Changes in the Synthesis
Proposed changes in the synthesis should be
submitted as an amendment to the DMF. When the route of synthesis is changed,
comparative analytical data (i.e. a complete purity profile) made by each
route should be provided. When there is a change in the solvent used for the
final crystallization of THE ACTIVE PHARMACEUTICAL INGREDIENT, it should be examined for changes
in crystalline form and/or solvation. The product must meet its original
specifications for crystalline form and/or solvation.
(e) Milling/Micronization/Sieving
(f) Demonstration of the Chemical Composition of the Product
Demonstration of the chemical composition of the product would include: for
e.g., elemental analysis, mass spectrum, x-ray diffraction, NMR, IR, and
UV.
(g) Physical Characteristics of the Product would include: for example,
particle size, bulk density.
III. MANUFACTURE OF THE REFERENCE STANDARD
Submit a full description of the preparation of any reference standard
substance used, including the description of the purification steps.
IV. PACKAGING AND LABELING
Instructions for packaging and labeling must be included in the MPRs. All
packaging and labeling components must be identified in the records.
Give reference to, and/or a copy of, your SOP governing this.
Include specimens of all other identification labels not previously
included in any other section of this DMF.
1. Packaging
Describe how your product is packaged. Give details on the materials used
for package liners, seals, and outer drums. Include current specifications
sheets from the suppliers of each component.
2. Labeling
The Quality Control department must have written procedures for label
issuing, reconciliation and record keeping. The procedure shall reconcile the
quantities of labels issued, used, and returned.
Provide actual inner and outer drum identification labels in
English.