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F. EQUIPMENT
(a) DESIGN AND LOCATION
Describe in as much detail as possible, your production
equipment. This description should include reactors, tanks, blenders, dryers,
centrifuges, pumps, scales, balances, computer controllers and anything else
used in the manufacture of drug products. Features and services to each reactor
should also be described, i.e., agitators, condensers, nitrogen, steam, brine,
etc.
Give a similar description of analytical laboratory equipment
and instrumentation as well. (Scales, balances, chromatography equipment,
etc.)
Be as descriptive as possible. When describing a piece of
equipment such as a reactor, include all associated features. These features
would include temperature measuring devices and temperature controllers, the
type of agitator, pH meters, special sampling valves, any condensers, etc.
Describe all services to the unit and a reference to qualification
documentation.
None of the DMFs mentioned in the cover letter contain a proper
description of the equipment. Each piece of equipment must be described
individually.
FOR EXAMPLE:
Equipment, Reactor R-11
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Last Validation Date: |
(Last Validated) |
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Location: |
(Location) |
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Drawing Number: |
(Drawing Number) |
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Manufacturer: |
(Manufacturer) |
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Model Number: |
(Model Number) |
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Serial Number: |
(Serial Number) |
Features
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Rated Capacity: |
(4.5 - 6.5 liters) |
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Pressure Capacity: |
(Capacity) |
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Construction Material: |
(Glass-lined, 316SS, etc.) |
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Seals: |
(Viton, Teflon, etc.) |
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Agitator Packings: |
(Viton, Teflon, etc.) |
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Service into Reactor: |
(Nitrogen, Air, etc.) |
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Heat Transfer Media: |
(Steam, Brine, Water, etc.) |
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Stirrer : |
(Electronic Control, x-proof, etc.) |
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Power: |
(Compressed Air, Electric, etc.) |
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Working Rpm's, variable or fixed: |
(Validated @ 60 to 300 RPM, etc.) |
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Impeller: |
(Type, high sheer, dia., etc.) |
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Shaft Lubricants: |
(Lubricant name and type) |
Critical Instrumentation
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Therm. and Temp. Recorder-Column: |
(Brand, type, and range) |
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Therm. and Temp. Recorder-Vessel: |
(Brand, type, and range) |
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Temperature/Time Controller: |
(Brand, type, and range) |
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Pressure Gauge and Recorder: |
(Brand, type, and range) |
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Vacuum Gauge and Recorder: |
(Brand, type, and range) |
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pH Meter and Recorder: |
(Brand, type, and range) |
Equipment, Pump P-06
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Pump Type: |
(Centrifugal, etc.) |
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Manufacturer: |
(Manufacturer) |
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Model Number: |
(Model Number) |
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Serial Number: |
(Serial Number) |
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Material: |
(316SS, etc.) |
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Type: |
(Centrifugal, positive disp., portable or non-portable,
etc.) |
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Capacity: |
(No. liters/min.) |
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Power: |
(Compressed Air, Electric, etc.) |
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Seal: |
(Manufacturer and Part Number) |
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Type of Connection: |
(Type of Connection) |
Critical Instrumentation
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Amperage Meter and Recorder: |
(Brand, type, and range) |
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Speed Control and Recorder |
(Brand, type, and range) |
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Pressure Gauge and Recorder. |
(Brand, type, and range) |
(b) MAINTENANCE AND
CALIBRATION
Give a general description of the routine and periodic
maintenance and calibration of all equipment giving reference to the SOPs which
govern this work. This description should include the following:
1. Who (title) is responsible for maintenance and calibration.
2. An explanation of the Cleaning Validation
Protocol.
3. Equipment calibration and documentation procedures. Describe
where log books are kept and how calibrations are scheduled.
4. Documentation procedures for repair work done internally or
by outside contractors.
5. An example of a cleaning, calibration and maintenance
SOP.
Give a similar description for the laboratories. Include the SOP
describing the validation of reagents and standards, e.g., where they are
stored, how are they labeled, how long are they kept, etc.
Include in this section an original specimen of each form
associated with record keeping of maintenance, cleaning and calibration
activities.
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